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14 Ways to increase productivity with Activated Alumina Balls

  • Wednesday, Sep 21, 2022

Activated alumina balls are vital for drying, purifying, and isolation the air, gases, and water. The balls are actively used for controlling humidity, mildew, oxidation, rust, and corrosion from air, gas, and oil. It is also used for drying air & gas, water treatment for fluoride removal, and purification of basic and herbal drugs. 

The activated alumina balls are a highly porous form of aluminium oxide. However, the desiccant is highly appreciated for its high adsorption capacity. These balls can also be utilized for applications like dehydration, separation, and purification of oil and gases.

 

14 Ways to increase productivity with Activated Alumina Balls:

Drying, filtration, purification, and removal of water, moisture, and impurities from the industrial air, gases, and oil to increase productivity.The balls work as a filtering agent to purify the water. 

  1. Purification of industrial oil: 

The transformers, the machinery, and the other equipment used in the industries sometimes get affected by moisture or water, which can affect production. To maintain productivity and smooth functioning of the machinery, industries look towards activated alumina balls. 

The oil is used for the smooth functioning of the equipment and machinery. If this oil gets affected through moisture, productivity also gets involved at the same time. The production process decreases due to the moisture content in oil, so the avoid this type of situation, several industries prefer to use the activated alumina balls to increase production and purify the oil for smoother functioning. 

  1. Drying industrial air and gas:

As per research, most industrial oil and gas get affected by moisture, and the humidity effects can be explosive. Moisture can affect if the gas and air are not streamed out properly or not stored properly. Keeping the air and gas stream clean and free from water and moisture is also important. Otherwise, there can be major damages faced by the industries. 

For keeping the streams clean and dry, an activated alumina balls bed is attached to the streams. When the air or gas passes through the bed, the alumina balls extract the excess water or moisture from the product and give the dried gas and air for usage. 

  1. Water treatment to remove fluoride:

We know that when the wastewater is streamed from the industries to fresh water, it can badly affect the other water bodies in rivers, oceans, and seas. Water treatment is very important before streaming it out to clean water; we need activated alumina balls. The alumina balls help in removing the arsenic content.

When the air and gases or oils are dehydrated or purified, excess water is extracted from them. This water is then purified before being filtered out in the ocean or river so that the clean water and its water bodies aren’t affected. The filtration and purification process uses the activated alumina balls while the gases and air are dried. The moisture from the air and gas is full of impurities, which can harm the water and the water consumers. Thus, activated alumina balls are now widely used to stream clean and purified water to the ocean and rivers.

  1. PSA & VPSA:

The Pressure swing and the vacuum pressure swing adsorption are oxygen production equipment. Both opt activated alumina balls to dry out the excess water from oxygen-generating plants. As we know that alumina balls have the highest capacity to adsorb water. Both types of equipment use high pressure to separate water and oxygen and purify oxygen better. These also use activated alumina balls. The balls make sure to dry out the excess water completely so that oxygen production never slows. 

  1. Drying of Organic Liquids:

It has been studied that a liquid mixture comprises organic liquids that can be dried by passing adsorbents and desiccants in it. Organic liquids such as steam cracked gas, aromatic solvents, chloroform hydrocarbons, and LPG can be dehydrated using alumina balls.

  1. Sulphur Recovery plants:

When hydrogen sulphide is transformed into elemental sulphur is acknowledged as sulphur recovery. It has been studied that hydrogen sulphide is obtained when crude oils contain an excessive quantity of sulphides. 

It has also been said that hydrogen sulphide in natural gasoline can cause corrosion to the pipelines through which the natural gases are transported. The presence of sulphide can also lead to air pollution, so to control and stop these damages to the environment and industries, the alumina balls take effective action against solving these damage issues. 

  1. Filter Dryer HVAC Systems:

The HVAC system is accelerated as heating, ventilation and air conditioning. The system used for grant cooling and provide heat to the residential structures or to the industrial setups. As an important fact of this system is that it takes in air from outside to the grant indoor air quality.

It is also important that the quality of the indoor air should be better than the outside air. For this the activated alumina balls give better results by purifying the outside air and removing all the impurities and moisture from it.

  1. Peroxide Removal from Organic Solvent Tetrahydrofuran:

Peroxides are formed when the chemical compounds are stored in dark rooms and afterward shown to light, moisture, or heat. This results in a slow oxidation process. 

When peroxide formation occurs in tetrahydrofuran (THF), there are possibilities of an explosion emerging under mechanical shock and thermal shock. Researchers say that when THF is exposed to air or moisture, it can cause peroxide formation. Therefore, activated alumina balls are widely preferred and work as a defender against peroxide to prevent any explosion or formation of peroxide.

  1. Activated Alumina Balls for Thermosyphon Filters: 

The thermosyphon filters help to soak up moisture from the transformer’s oil. The alumina balls are used for the same, removing moisture from oil. The desiccant is famous for removing moisture and impurities from industry liquids and gases. Activated alumina can also be used in energy transformers, air dryers, dehumidifiers, and others. 

  1.  Polyester filament yarn dehumidification system:

In polyester manufacturing industries, dehumidification devices consist of a heater, filter, etc., for moisture adsorption. This industry relies on dry air for manufacturing and processing polyester yarns. As we know, that air is not completely dry, and the presence of moisture in the air can ruin the polyester yarns. The moisture can even damage the tools, systems, and other equipment. Therefore, the solution to stop the effect of moisture and further damage to machinery is to apply the activated alumina balls. The desiccant will help remove moisture and keep the air dry for a long time. 

  1.  Cryogenic air separation plants:

The devices used to separate the diverse air additives are called cryogenic air separation structures. The air is divided into factors like nitrogen, oxygen, and inert gases. The cryogenic separation process also uses activated alumina balls for better adsorption and separation of oxygen and nitrogen in diverse industries. 

  1.  Instrumental Air Drying:

As we talk about air drying, several adsorbents and desiccants come to mind. But here, we are focusing on the activated alumina balls, which maintain a moisture-free environment and avoid other major damages. The same goes for instrumental air-drying systems. We know that compressed consists of some moisture than normal air, and the instrument air dryers use a dehumidifier for this compressed air. Now the moisture from the compressed air is important to remove; otherwise, serious damage can be caused to the instruments. 

  1.  Hydraulic oil purification for longer machine life:

Purifying oil with alumina balls increases the shelf-life and enhances the function of the machinery. This is important because the oils for the machinery are sensitive to moisture. Moisture can be very dangerous for oil. The desiccants, like activated alumina balls, completely purify the hydraulic oil and enhance the machinery’s life for a long time.

  1.  Air & gas dehydration- steam cracking systems:

Air and gas drying is very important in most industries because the drying process removes all the excess moisture from them. Moisture can affect production, so it should be removed from air and gas. For dehydration, industries mostly prefer alumina balls because they are porous and have a high capacity for adsorbing moisture. 

The formation of hydrocarbon hydrates can cause deadly problems in these plants. To ensure that these problems are avoided to the maximum, dehydration or drying of cracked gas is done. This dehydration is done at a dewpoint equal to or -35 F.Contact US

 

 

 

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Activated Alumina for Your Air Dryer: What You Need to Know Before Using

  • Friday, Jul 15, 2022

The purpose of the desiccant is to adsorb the water molecules from the environment and consequently dry the air. That is why it is a superb defense against moisture. But on the other hand, moisture can corrode many metal things and damage many non-metal things. Hence, getting rid of the moisture is crucial to keep your things functioning smoothly.

Activated alumina is also a type of desiccant. It is very effective because it traps moisture in the air and keeps the surroundings dry.

What is Activated Alumina?

Activated alumina are desiccants that have high permeability. It has been squashed at multiple levels, so despite its small size, it has excellent adsorption capacity. They are multi-purpose because of their versatile nature. They can be used with dry gasses. The dry gasses are often required to transfer the vapor gasses safely. Several industrial sectors are used as a drying agent to clean and dry that place successfully.

How Does an Air Dryer Work?

The desiccant dryer has desiccant contained in single or more vessels. The internal parts of the dryer are used to keep the desiccant in a particular position. The internal parts consist of screens, trays, and sheets, which permit air circulation through the vessel without interrupting the position of the desiccant. The air enters the vessel from the bottom and exits from the top surface. The desiccant reaches its full capacity as air enters and leaves. After some time, this degrades the moisture-adsorbing nature of the desiccant. At this point, a regeneration process is carried out to restore its efficiency.

How Does Activated Alumina Work in an Air Dryer?

The air dryer has an adsorbent, which is present in the main section. It is exposed to several things simultaneously, such as recurrent pressure, water vapors, and heat. This all can lead to machine failure or somewhat mild destruction. In addition, it gradually degrades the efficiency of the adsorbent.

When activated alumina is switched in the place of silica gel as the main adsorbent, The efficiency of the machine increases. It is because activated alumina possesses high strength and has better capability to resist water. In addition, the activated alumina has special compressed air moisture stability of around -40 °C. It also runs long and can serve for two to three years.

The compressed air from the rear of the compressor has a kind of high moisturized compressed air. Because the dryer has a low quantity of condensate, it does not have much power. If a small amount of condensed water pierces the adsorption tower for any reason, the adsorption rate of the dryer will drop. So, it is very important to check the position of the gas-water divider and filter in the right place. Any inappropriate situation can disturb the dew point and increase its value. If the situation worsens and the adsorbent breaks down, there will be a complete powder discharge from the muffler. It can also block the dirt filter on the rear side. In that case, replacement is a must.

The adsorbent of the dryer has the property of a non-thermal conductor. It means that the heat cannot be spread in a series by the microporous water, while in the adsorption tower, there is already a significant amount of condensed water. When there is powerful heat, the water naturally evaporates into its gas form. This process causes the adsorbent to expand. For this reason, only the water-gas separating machine should be placed in front of the adsorption of the dryer.

The activated alumina has a strong, resilient ability against the alkaline components. The alkaline components are Ammonia, Amines, and other organics, which have a high basicity level. It is also a strong opponent against moisture or water molecules. It is also a convenient choice for heat-restored dryers because of its versatile quality. It is also a pocket-friendly transaction.

Contrarily, the activated alumina has its disadvantages too. It is vulnerable to long-chain hydrocarbons; they are heavy and strong. For example, the activated alumina is defenseless against air compressor oil vapors. These hydrocarbons accumulate on the surface of the alumina and block its porosity method. This lowers the water or moisture adsorption capability of activated alumina.

You have to take some precautions and see that Activated alumina is the best choice to go with. Sorbead is the leading company as a qualified manufacturer and supplier of activated alumina worldwide. We are recognized because of our customer satisfaction and meeting the market standard. Contact us now!

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Is Activated Alumina the best air drying desiccant?

  • Thursday, Jun 16, 2022

Air drying is the process of removing water content or moisture from the air to keep it humid-free. Air surrounding or trapped within pieces of equipment or products have to be maintained moisture-free to prevent any damages. There are many different ways to keep air dry from moisture. Desiccants are widely used for the air-drying process. A variety of drying desiccants are available. Among them, we will discuss activated alumina, which is the best air drying desiccant.

 

                                                                           

 

What is activated alumina?

Activated alumina is a derivative of aluminium oxide, which is produced by processing aluminium oxide at an elevated temperature. The basic characteristics of activated alumina are that it is a porous solid form of aluminium oxide which is odorless, non-toxic, tasteless, and insoluble in water. These properties make it a perfect desiccant for air drying and water purification.

Benefits of activated alumina balls

Activated alumina balls are widely used as an air drying agent. These balls hold many characteristics which will prove that activated alumina is the best air drying desiccant. Let's view them in detail.

  • Activated alumina has a higher surface area than many other desiccants. This will enable the activated desiccant to adsorb maximum water content from the surrounding air.
  • One more major attraction of activated alumina balls is that they have a higher adsorption rate. So maximum and fast adsorption is guaranteed when these are in use. Another advantage is that the property of high adsorption can be restored completely with proper regeneration, which is a quite easy and simple process.
  • Its high resistant ability to thermal shock and high mechanical strength or crush strength enables it to endure the high-pressure situations in various industrial applications. This also makes it a perfect pre-bed material for other desiccants.
  • The activated desiccant holds a uniform bead size. Because of this feature,  complete utilization of the entire bed column is ensured even at low-pressure drop points.
  • This desiccant has a higher affinity towards water than molecular sieves. So this can be used when adsorption of most moisture is mandatory.
  • Few other highlights of activated alumina balls are they never shrink or swell, remain effective even at high pressure, can be regenerated and reused, and have a long service life.

These features ensure the choice of activated alumina for air drying as the best.

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Activated Alumina For Water Purification

  • Saturday, May 07, 2022

The dihydroxylation process produces activated alumina from aluminum hydroxide to give a porous solid object. These are widely used as desiccants and filters for water purification.

Natural drinking water contains many minerals like fluoride, arsenic, selenium, etc. These minerals are the reasons for considering water as a precious part of our diet and good health. But if any of these minerals exceed the permitted limit, it can lead to severe health issues. Thus, the purification of water is highly recommended. In this article, we will see the role of activated alumina in water treatment

 

 

Water purification by activated alumina

The principle works in removing arsenic content by the activated alumina bed. Known as adsorption. The arsenic content in water may rise beyond the permissible boundaries due to deposits from industries, agricultural processes, or even through natural means. When in huge quantities, this will cause many health issues. 

The water to be treated is allowed to pass through a bed of activated alumina under high pressure. More than one filter bed can be used back to back for improved results. The arsenic content gets adsorbed by activated alumina beds when passed continuously for a pre-determined time, and the processed water is collected for further use. 

The quality of the activated alumina arsenic removal process depends on certain water factors under treatment, such as pH, water quality, presence of other impurities, and compound form of arsenic. Arsenic can be present in two forms, As (V) (arsenate) and As (III) (arsenite). It is recommended to process the water before it is passed through an activated alumina bed and oxidize the As (III) to As (V) because the alumina filter handles As (V) more efficiently. Also, the pH range of water is to be maintained within 5.0 to 6.0 for smooth and maximum adsorption.

 

Benefits of using Activate Alumina

One main benefit of using activated alumina for water treatment is that it is resistant to liquid water. This means it will not shrink, swell or get diluted when immersed in water for a long time. The activated alumina beds can be regenerated and reused. The high surface area and high adsorption capacity place the activated alumina as one of the best methods for water purification.

Being one of the prime Activated alumina balls manufacturers, Sorbead India offers high-quality products at affordable prices around the globe. Contact us for more information.

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Air Drying Desiccant to Absorb Moisture Efficiently!

  • Wednesday, Apr 20, 2022

Desiccants are said to those substances which can absorb moisture and odor. Having excellent absorption capacity, it can maintain the product's originality by preventing any microbial activities. Although moisture is present everywhere, its presence is unnecessary places can be quite disastrous. Most of the desiccants are available in granular or powdered form. The reason that these desiccants are in this form is that in this way, it gets more surface area for absorption. This form allows the desiccant to absorb more moisture content from the atmosphere. However, these desiccants cannot be used loosely, so they are used in packets. Now the size of the packets depends on the requirement. You must have seen small packets of desiccants in leather jackets and plastic containers. While at the same time, huge bags of desiccants are also used while transporting that cargo on a ship.

There is various type of air drying desiccants available in the market. The most popular and widely used desiccant is silica gel. It also comes in three variants that are orange, white, and blue. Among the three, orange and blue are the color-changing gel. After absorbing moisture, the granules change their color, indicating that the desiccant granule is contaminated and needs to be replaced. Another reason which makes it more popular is that once it is fully contaminated, it can be reused again by heating it over 300oC. The other type of desiccant is molecular sieves. Its properties are quite similar to that of silica gel. The advantage of using it over other desiccants is that its absorption speed is more, and it has more resistance to contamination.

Apart from this, there are other desiccates like activated carbon and clay. So desiccants can either be used alone or in combination with the other ones. In this way, we can get rid of two factors at a time that is moisture and odor. For example, silica gel and activated carbon can be used where silica gel can absorb moisture, and activated carbon can absorb odor. Clay is said to be a natural desiccant. It is said to be the most efficient and cost-effective desiccant. One drawback of this desiccant is that it needs to be replaced immediately after it is contaminated.

Sorbead India is the manufacturer and supplier of alumina balls desiccant for the industrial air-drying process. Air drying desiccants are used for compressed air drying, heated & heatless air drying, etc.

Activated alumina balls are not only a bad conductor of electricity but have a good capacity to resist heat for a long duration. Its rigidity is that the alumina molecules are very close to each other; thus, its density is quite high. And this is the reason the most common shape given to alumina is in the form of balls. The external surface of the alumina ball is quoted with such a solution so that it can easily reflect sunlight avoiding any reaction. Alumina balls manufacturer designs the surface of the balls smooth, which makes it idle to use in various grinding processes. Apart from this, it is also used for filtration purposes. It is also used to abstract minerals from ores by making them highly porous. These white coloured balls are usually combined with the latest technology to ensure their flawlessness.

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Why do compressed air and gas need drying?

  • Friday, Dec 03, 2021

Being the fourth utility of a production facility (the other three being electricity, water and gas) compressed air is a very important resource that should be carefully treated in any manufacturing plant. It should be carefully examined in a periodical manner. The moisture present in the air should be removed and also the contaminants should be eliminated. This will result in the efficient working of the whole system. Improved performance and reduced operational costs are two major perks of having efficient air and gas drying systems. 

Air drying is one of the most significant processes carried out in most large industries. In this technique, the moisture from coatings and surfaces are removed by using hot, dry or forced air. Moisture present in the air can affect colour, coatings etc., and also lead to damage and corrosion. But air-drying is employed to prevent all those problems. 

Significance of compressed air and gas drying

Regular atmospheric air and compressed air all contain some amount of water vapour. This water vapour will cause problems in future because of an increase in water concentration in the system. Therefore, to prevent problems in the future, wet air must be controlled. Drying equipment can be used for the same purpose. 

There is moisture present in the irregular atmospheric air that will have moisture content. When the air or gas crosses the saturation point, this vapour will condense and reach the liquid state. This process happens at a certain temperature and this temperature is known as the dew point. 

  • Moisture leads to damages and problems

When the compressed air employed in the manufacturing plant contains moisture, it will damage various valves, pneumatic air systems, air motors, different passages etc. They will cause damages, wear and tear, impact lubrication, corrosion, causes the valves and passages to be plugged and clogged and also affects the overall functioning of the system. Further, the moisture harms the adherence, colour and finish of paint etc. Hence, they- lead to malfunctioning, false readings in the instruments, faulty operations, and even cause the total system to shut down. 

Compressed air and gas drying becomes necessary to obtain perfectly finished products, for the smooth flow of uninterrupted production, improved performance of the whole system and reduced operating costs. 

                                                                        Activatedaluminaballsforairdryer

  • Clean and dry air, as well as gas, is necessary for various applications

Air is required in most manufacturing facilities or plants. Most of these plants need dry and clean compressed air for the smooth flow of their operations. Water molecules, dirt or any other contaminants will be deposited inside the pieces of equipment that can even lead to a drop in the pressure of the system. This drop indicates low efficiency in the overall performance of the system. 

  • Instrument air used in transmitters, converters, gauges etc., need to be dry

In these pieces of equipment, dry and moisture-free air is needed, as even a little amount of moisture or water vapour can produce significant issues. This may plug the air passages and block them. Further, they can lead to instrument damage. Pneumatic thermostats that are used in the air conditioning and heating cycles of buildings is another instrument that needs dry air.

These types of instruments used in sewage treatment units, manufacturing plants, textile manufacturing units, petrochemical plants are all examples of facilities that need dry air for their smooth flow and efficient operation.

  • Valves, as well as cylinders, need moisture free air for their smooth functioning

The slime or sludge that is formed by the dirt and contaminants or oil in the air causes blockages in valves and acts as drags in the cylinders. This causes damages and results in frequent maintenance. There will be a lag in operations, this slowdown of operations will gradually lead to the shutting down of the system. The efficiency will be very low and there will be an increase in costs too.

These are the main reasons why compressed air and gas need drying. Air-gas drying can be achieved through various techniques. Use of air dryers is one popular technique used nowadays and among them, use of desiccant air dryers is the one with most demand as it employs a heatless method. 

The regenerative desiccant air dryers use a desiccant. Activated alumina balls are used mainly in these systems nowadays. These desiccants absorb all moisture content from the air. They have the maximum water adsorption capacity than other adsorbents including silica gel and molecular sieves. Activated alumina balls are exceptional adsorbents of water vapour and moisture. They are highly porous non-toxic substances with high surface area. Sorbead India is one of the most reliable suppliers of high-quality activated alumina balls in India. They provide activated alumina balls of different sizes and types for different types of air dryers. 


 

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